A plant built around the weigh hopper
A computerised wet-mix batching plant at Gaulane, Nashik, with cement silos, an in-house laboratory and a transit-mixer fleet.
The SYNAX plant at Gaulane, at work
Drag to rotate, scroll or pinch to zoom, hover to name a part and click it for a description. Modelled on drone and ground photographs of the plant, simplified; not a survey drawing.
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The SYNAX plant at Gaulane, at work
Pick a station above or start the auto tour. Click any part of the plant to read what it does.
From tipper to cube
Aggregates
Sand and coarse aggregate arrive by tipper, are stocked by size and loaded into separate bins, one fraction per compartment.
Batching
Each ingredient is weighed on its own load cells against the approved mix design: aggregates on the belt, cement from the silo, water and admixture in their hoppers.
Mixing
Everything meets in the twin-shaft mixer. Two counter-rotating shafts turn the batch into a homogeneous mix in seconds before it drops through the discharge hopper.
Transit
The transit mixer takes the batch under the chute, is weighed out and leaves with its docket: grade, quantity, batch time, truck. The drum keeps turning on the way.
Pour
At site the slump is checked again, then the concrete is placed straight from the chute or through a boom or stationary pump, matched to the element being poured.
Cube test
Cubes cast from the delivered concrete are cured and crushed at 7 and 28 days in the lab, and the result is filed against the docket.
Controlled batching, consistent mix design, quality-tested raw materials and an efficient production workflow.
From the Ellora Group plant register
Register as of August 2026.
| Equipment | Make | Model / capacity | Nos |
|---|---|---|---|
| RMC batching plants | Schwing Stetter | CP18, CP30, CP60 | 6 |
| Concrete boom pumps | Schwing Stetter | 36 m, 42 m | 2 |
| Stationary concrete pumps | Schwing Stetter | 50 m³/hr rated | 2 |
| Transit mixers | Mahindra, Tata | 6 m³ | 18 |
| Self-loading mixers | AJAX | 4 m³ and 2.8 m³ | 2 |
| Concrete vibrators & screeds | Greaves, Mikasa | Needle, surface | 40+ |
See the plant for yourself.
Site visits for specifiers and clients are welcome by appointment.